How to Transition Your Supply Chain From Manual Processes to AI-powered Solutions

November 15, 2023

The impact that supply chain leaders have on their respective businesses is predicated on the supply chain management systems and especially supply chain planning systems that they have in place. While many have already adopted some tools to support market demands — or at least have plans to — these tools are often cumbersome, disconnected or subsidized with spreadsheets. In fact, according to a 2020 survey conducted by Modern Materials Handling, a staggering 45% of supply chain professionals reported they are using mostly or entirely manual processes. The bad news is, those who continue to rely on manual planning will likely fall behind. But, the good news? Transitioning from spreadsheets to digital planning supported by AI-powered planning solutions is very much within reach.

In this blog, we’ll explore these areas:

  • The risks of spreadsheet-based planning
  • The benefits of AI-powered planning solutions
  • How you can transition to a digital supply chain

The risks of spreadsheet-based supply chain planning

To put it bluntly, using spreadsheets to manage your supply chain is a slow-moving, time-consuming, and error-prone process — especially when compared to digital methods. Take a look at the risks listed below, related to spreadsheet-based planning. You could be familiar with some of them, and others you may not even realize are impacting your business.

  • You can open your supply chain up to errors that require remediation efforts
  • You spend more time on the tactical aspects of planning than the strategic impact
  • You are not able to collaborate cross-functionally to generate consensus plans
  • You are not leveraging valuable data that is available to you
  • Your (slow) reaction time might be damaging customer experience
  • You don’t have reliable performance metrics to rack your progress

To learn more about the risks of spreadsheets, check out our blog, The Hidden Threats of Spreadsheet-Based Supply Chain Planning.

The benefits of AI-powered planning solutions

When you compare digital supply chain planning against more traditional methods, the benefits are clear. Below are just some of the reasons supply chain executives have made the strategic decision to shift to digital solutions. More details about these can be found in our recent AI benefits checklist.

  • Increase revenue
  • Improve the accuracy of your forecasting
  • Leverage important market signals
  • Optimize your inventory
  • Make better decisions more quickly
  • Enhance collaboration across your business
  • Create a better customer experience

All of these advantages add up to better outcomes and greater confidence, not just for your supply chain but for your business as a whole. You can dig deeper into these benefits in our recent blog, The Benefits of Shifting from Manual to Digital Supply Chain Planning.  

How can you shift from spreadsheets to digital solutions?

Shifting from manual supply chain planning to the use of digital solutions gives you the power to improve and accelerate your decision-making, unlock profitable growth opportunities, reduce risk, and efficiently scale your business. So, how can you make the shift? We’ve outlined a few steps you can take to begin your transition.

1. Identify your business goals

Think about these as they relate not just to your supply chain, but to every part of your organization. How will meeting your short-term and long-term supply chain goals help to fulfill the goals of your business cross-functionally?

2. Identify your business challenges and opportunities

Perhaps you’re dealing with some or all of the risks of manual supply chain planning that we highlighted earlier, and you’d like to address those head on. Or maybe you anticipate a broader scope of opportunities that could be better served by the enablement of digital solutions. Think about what you can address now, and into the future.

3. Find a AI-powered planning solutions provider that fits your business needs and knows your industry

As you assess your goals, challenges, and opportunities, you’ll need a digital solution partner that can help you develop a strategic roadmap that will address the full vision of your organization and provide industry insights. Look for a partner that offers trusted expertise, flexibility to evolve with your business, and scalability of solutions and support that can empower your growth.

Questions to ask potential supply chain software providers

As you do your research into solution providers that could be the best fit for your business, outside of inquiring about initial and ongoing investment, you might consider asking these questions during your conversations with them.

  • How can your solutions address our business challenges and goals?  
  • What is the anticipated timeline for onboarding with your solutions?
  • What roadblocks or challenges have you experienced in the past for other businesses during implementation? Should we expect the same?
  • What can be expected in terms of both initial and ongoing support?
  • Do you have case studies to share that are applicable to our business?
  • What ROI should we expect and how quickly can we feel the benefits?
  • How do we get our team to embrace and adopt the solution?

4. Facilitate alignment across your organization

Once you’ve selected your ideal digital solutions partner, it will then be critical to facilitate collaboration on the decision and next steps across every impacted function of your business. Get every department leader and executive onboard to ensure full alignment in preparation for the initial implementation and ongoing transitions of your digitalization roadmap.  

Meet an AI-powered planning solution ready to accelerate your digital transition.

Among the industry leaders guiding supply chain professionals through their digital journey is Firstshift.ai. Firstshift offers both transformative AI-powered planning solutions and supply chain planning expertise. It’s a powerful combination of services that empower businesses to:

  • Ditch the manual, time-consuming, and risk-prone spreadsheets
  • Leverage external data to address relevant market signals (and ignore the noise)
  • Accelerate the transformation of data into actionable insights
  • Leverage predictive analytics to align future performance
  • Use prescriptive analytics to automate, wherever possible

To discover if Firstshift is the right partner for your shift to AI-powered planning solutions, schedule your free demo.

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December 2, 2024

Firstshift Achieves SOC 2 Type I Compliance, Reinforcing Commitment to Data Security and Customer Trust

Los Altos, California – December 2, 2024 – Firstshift, a leading provider of AI-powered supply chain planning software, today announced that it has achieved SOC 2 Type I compliance. This certification, conducted in accordance with the American Institute of Certified Public Accountants (AICPA) standards for SOC for Service Organizations (SSAE 18), affirms Firstshift’s dedication to maintaining the highest level of security, confidentiality, and privacy for its customers' data.

"Maintaining the trust of our customers is a top priority," said Hari Menon, Co-founder and CEO of Firstshift. "This milestone underscores our unwavering commitment to data security and reflects our dedication to delivering enterprise-level compliance and peace of mind to our customers."

Firstshift’s cloud-native software platform is leading supply chain innovation, leveraging AI technologies, including machine learning and generative AI, to transform supply chain planning and operations. The company, founded by seasoned supply chain entrepreneurs, is driven by the vision of using AI to create smarter, more efficient supply chains for enterprises globally.

The SOC 2 Type I audit was conducted by Prescient Assurance, a recognized leader in security and compliance attestation for B2B SaaS companies. Prescient Assurance specializes in risk management and assurance services, offering expertise across frameworks such as SOC 2, PCI, ISO, NIST, GDPR, CCPA, HIPAA, and CSA STAR.

Firstshift’s compliance efforts were supported by Akitra’s Andromeda Compliance automation platform, which streamlines compliance processes with AI-powered, cloud-based automation and robust cybersecurity capabilities. This integrated approach ensures a secure and reliable framework for safeguarding customer data and applications.

Achieving SOC 2 Type I compliance with an unqualified opinion demonstrates Firstshift’s robust internal controls and its commitment to meeting the highest industry standards. Current and prospective customers can trust that their data is managed with unparalleled security and care.


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Firstshift provides innovative AI-powered supply chain planning solutions, trusted by top brands in CPG, Food & Beverage, Industrial Products, and Apparel & Fashion. Our platform automates planning, delivers actionable insights, and empowers medium and large enterprises to grow without compromising quality and reducing unnecessary risks. Experience faster decision-making, optimized operations, and the freedom to focus on growth. From today’s first shift to tomorrow’s endless possibilities, make the smart shift with Firstshift supply chain planning solutions.  

Insights
November 19, 2024

AI's Role in Enhancing Supply Chain Performance

In today’s highly digital, data-rich world, supply chain professionals are turning to AI-powered solutions to enhance supply chain performance at every level. The evolution of AI in supply chain management extends far beyond basic automation; it’s about unlocking the potential of predictive analytics, real-time data processing, machine learning, and automated decision-making. These technologies enable companies to optimize operations, enhance resilience, and better meet customer demands — all while reducing costs and managing risks.

Explore how advanced AI solutions redefine supply chain management, focusing on demand forecasting, inventory and order optimization, automation, and risk mitigation. By leveraging these capabilities, businesses can strengthen operational efficiency and responsiveness, key differentiators in industries with tight margins and high variability, such as the food and beverage industry.

AI’s Impact on Forecasting Accuracy

AI-powered demand forecasting tools have transformed demand planning by moving from static, historical models to dynamic, real-time insights. Through the application of machine learning algorithms and neural networks, AI can process massive datasets, including historical sales, economic trends, and real-time inputs like weather data and consumer sentiment.

These AI-powered tools produce highly accurate, actionable forecasts, which are essential for industries like F&B where fluctuating consumer preferences, seasonal demands, and limited product shelf life play a critical role in operations. For example, demand for certain products might surge or dip based on seasonal trends, local events, or emerging consumer preferences. AI/ML algorithms that leverage the latest demand picture enable companies to adjust forecasts quickly, align production schedules, and reduce overstock or stockout risks, resulting in a more efficient, responsive supply chain.

Optimization of Inventory and Order Management

In supply chain management, AI extends far beyond forecasting by optimizing inventory and order management with machine learning models. AI-powered systems use sophisticated algorithms to evaluate a combination of factors and dynamically adjust reorder points and safety stock levels. This leads to reduced inventory as well as reduced transportation and warehousing costs.

Inventory optimization also benefits from AI’s capability to handle multi-echelon networks, where inventory is managed across multiple facilities or locations. For F&B companies with dispersed distribution centers or retail locations, AI can automate reallocation, ensuring that high-demand locations remain stocked while avoiding overstock in low-demand regions. This optimization translates into reduced holding costs and more efficient use of inventory across the entire network, ultimately meeting customer demands more effectively.

On the order management side, AI’s automated prioritization and allocation capabilities allow for rapid fulfillment, reducing lag times and improving customer satisfaction. By anticipating shifts in demand and automating responses, companies can enhance supply chain agility, positioning them to outperform competitors in service levels.

Enhancing Operational Efficiency Through Automation

AI can significantly elevate operational efficiency by automating repetitive tasks like order processing, demand planning, inventory auditing, and scheduling. By integrating AI with ERP systems and MRP systems, companies achieve a seamless flow of information and process automation, from procurement to production to fulfillment.

Automated order processing with robotic process automation, for example, speeds up time-to-fulfillment, reduces errors, and frees up staff for higher-level tasks. For F&B companies, where timely delivery is crucial due to perishability, this streamlined process can mean fresher products on shelves and happier customers.

AI-powered automation further enhances supply chain performance by enabling prescriptive insights. For instance, an AI system might identify low-demand periods and recommend reduced production or reallocation of resources, helping companies avoid excess inventory and reduce costs. Advanced scheduling algorithms can also dynamically adjust manufacturing and logistics schedules based on real-time inputs, ensuring that operations run smoothly and efficiently, even during peak seasons or times of high volatility.

Managing Risks with Predictive and Prescriptive Insights

Supply chain professionals have long struggled with managing risks posed by uncertainties in demand, supply delays, and unexpected events. AI enables more proactive risk management by leveraging predictive and prescriptive analytics. Predictive analytics uses historical and real-time data to anticipate potential disruptions, while prescriptive analytics provides actionable recommendations to mitigate risks.

For example, an AI system might detect early indicators of supplier delays through pattern recognition and anomaly detection, allowing a company to take corrective actions before the disruption affects production. This is particularly beneficial in the F&B industry, where delays can lead to spoilage and waste. Prescriptive analytics further empowers companies by offering specific recommendations, such as alternate suppliers, optimized routing, or adjusted production levels to maintain consistent supply.

In addition to traditional risk factors, AI helps companies prepare for unexpected, systemic challenges such as natural disasters, market shifts, or regulatory changes. Powered by AI, scenario planning allows companies to simulate various scenarios and model responses, building a more resilient supply chain. By using AI to preemptively mitigate risks, companies can maintain service levels and minimize losses even under challenging conditions.

Building a Resilient, Adaptive Supply Chain with Advanced AI

AI has become an indispensable tool for modern supply chain professionals, enhancing performance through predictive and prescriptive analytics, intelligent automation, and real-time insights. The implementation of AI in demand forecasting, inventory and order management, process automation, and risk management not only delivers operational efficiency but also builds resilience and adaptability.

For F&B companies and other high-stakes industries, adopting AI-driven supply chain solutions is no longer optional — it’s a strategic imperative for meeting customer expectations, controlling costs, and maintaining competitive advantage. As AI technology advances, the supply chain’s role in driving profitability and growth will only increase.

Contact us to schedule a demo and see how our AI-powered solutions can elevate your supply chain’s performance and adaptability.

Insights
October 22, 2024

Driving Efficient Supply Planning with AI-Powered Demand Planning and Forecasting

Anticipating demand and ensuring optimal supply presents a complex and evolving challenge for companies. The key to maintaining competitiveness in today’s fast-paced market is achieving high levels of responsiveness and agility in supply chain operations. Enter AI-powered demand planning and forecasting solutions—tools that are redefining how organizations approach not just planning but the entire supply chain landscape.

Demand Planning and Forecasting Beyond Historical Data

Traditional demand planning and forecasting rely heavily on historical sales data, trends, and human judgment. While effective to an extent, these methods struggle with sudden shifts in market dynamics, such as unexpected demand surges, supply disruptions, or changes in consumer behavior. The limitations become even more apparent when companies try to scale their operations or enter new markets.

AI-powered demand planning and forecasting transcend these limitations by incorporating machine learning (ML) algorithms and advanced analytics that process diverse datasets in real time. This includes everything from point-of-sale data, weather patterns, and economic indicators to social media sentiment and even competitor activity. By integrating these variables, AI enables companies to generate more nuanced and accurate demand forecasts, allowing for agile responses to changes in the market.

Consider, for example, how AI can automatically adjust forecasts when a new competitor enters the market or a viral social media trend suddenly boosts demand for a particular product. Traditional models may take weeks to adjust, whereas AI can do so almost instantaneously, thereby reducing the lag between perception and action in demand forecasting and planning.

Enhancing Supply Planning with Advanced Demand Forecasting

Accurate demand forecasts are a critical input for effective supply planning, but they are just the starting point. The true value of AI emerges when demand forecasts are integrated into broader supply chain planning and execution processes. By using predictive analytics, AI can provide real-time recommendations for inventory management, procurement, and production planning.

AI systems can simulate various supply scenarios—such as disruptions in raw material supply or spikes in transportation costs—and suggest the best course of action. For instance, if a machine learning model detects an impending shortage of a key raw material based on supplier risk data, it can proactively recommend adjusting the production schedule or seeking alternative suppliers. This level of insight and adaptability is crucial for maintaining a resilient supply chain, particularly in the CPG industry, where volatility can significantly impact profitability and brand reputation.

Leveraging AI for Advanced Demand Planning and Scenario Planning

One of the more advanced applications of AI in supply chain management is its integration into Sales and Operations Planning (S&OP) processes. AI-driven S&OP aligns demand planning, supply planning, and financial planning on a single, coherent platform. This allows cross-functional teams to collaborate more effectively, breaking down silos that traditionally hinder optimal decision-making.

For example, AI can facilitate scenario planning by simulating the financial impact of different demand and supply scenarios. It can assess how a 10% increase in demand would affect cash flow, resource allocation, and workforce requirements, enabling companies to make informed, strategic decisions that align with broader business goals.

Moreover, AI can continuously learn from each iteration of the S&OP process, refining its models and improving forecast accuracy over time. This iterative learning capability is what sets AI apart from traditional demand planning tools, making it a key enabler of digital transformation in supply chain management.

The Impact of AI on Demand Planning and Forecasting

The integration of AI into demand planning and supply planning is not a one-time implementation but a journey towards continuous improvement. As AI systems gather more data, they become increasingly accurate and capable of delivering actionable insights that were previously unattainable.

Machine learning algorithms, for instance, can identify and correct biases in historical data that might skew demand forecasts. They can also detect patterns in consumer behavior that human analysts might overlook, such as the impact of specific promotions or seasonal trends on long-term demand. This level of granularity allows for highly personalized and efficient supply chain strategies that are aligned with business objectives.

AI-Powered Demand Planning and Forecasting

The future of demand planning and supply chain management is decidedly AI-driven. Companies that invest in AI capabilities today will be better positioned to adapt to the complexities of tomorrow's marketplace. AI’s ability to process and analyze vast amounts of data in real-time provides a level of agility and precision that manual methods simply cannot match.

Moreover, as AI technologies like deep learning and reinforcement learning continue to evolve, their applications in demand planning and forecasting will only expand. Combining advanced AI algorithms with “human in the middle” workflows, early  early adopters of these technologies will have a significant head start.

Transforming Supply Planning through Advanced Demand Planning and Forecasting

In a world where agility and accuracy are paramount, AI-powered demand planning and supply chain optimization are no longer optional—they are essential. Companies that harness the full potential of these technologies will transform their supply chains from cost centers into strategic assets that drive growth and profitability.

By deepening your understanding and integration of AI in demand planning and forecasting, you position your company not just to keep up with the competition but to lead the industry into a more connected, efficient, and responsive future.

Ready to transform your supply planning through advanced demand planning and forecasting with AI? Schedule a demonstration today to see how our solution can drive efficiency and growth for your business.

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